Manufacturing Continuous Rock Wool Sandwich Forming Machine Production Line From Nancy Du

• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Automatic Production Line: Comprehensive
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: 30000T
• Production Scope: Parts Production Line
• Flexible Production: Intelligent Manufacturing
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Receiving Belt Conveyor: Ftd75 B800×18m
• Floor Transfer Belt Conveyor: Ftd75 B800 10m
• Centrifuge Size: 2650 X1920 X 1500mm
• Weighing Conveyor Size: 2800*1970*1100mm
• Side Stop Belt Conveyor: 2800*1970*1100
• Raw Cotton Press Length: 1800mm
• Transport Package: Standard
• Specification: 5450 X 2900 X 3400 MM
• Origin: China
• Production Capacity: 10
• Package Size: 555.00cm * 300.00cm * 350.00cm
• Package Gross Weight: 5000.000kg

Product Description

Product Description

1.Scope of Work
This technical solution includes one annual production line of 30000 tons of rock wool (based on 300 working days), with a single line hourly production of 4 tons and a single line daily production of 100 tons
The scope of the project includes architectural design, factory drawings provided by the supplier, design and installation of mineral wool board lines,

2.commissioning and trial production, personnel training, etc.
Water supply and drainage engineering (one production line)
Daily water consumption 80m3/daily annual water consumption 24000 * m3/year (mainly for cooling water evaporation)
The drainage volume of this project is 1m3/day
There is basically no wastewater generated in this project. Mainly the discharge of domestic wastewater.

3.Power supply engineering (one production line)
The total installed capacity of this project's equipment is 2200KW. Due to the main line having multiple one in use and one backup equipment and frequency converters, the actual power consumption of the main line is about 1500KW. It is recommended to build one transformer on site to provide radial power to the workshop.
Power supply voltage: 380V/220VAC 50HZ

4.Environmental temperature: 5-45 degrees
Power factor: ≥ 0.9 (if lower than this number, an electrostatic container needs to be added to compensate)
Thermal Engineering (One Production Line)
Natural gas is mainly used for production and drying. Supplying natural gas only requires 3000-4000m3 per day.

5.Production process
The technology of this project comes from the introduction of advanced foreign technology. Basalt raw materials and coke are melted in proportion, and then the solution is made into rock wool fibers through centrifugation. Then, appropriate process technology and equipment are used to perform physical deep processing and chemical modification on the initial fibers to prepare finished basalt fiber profiles.

 

Product Parameters

Main parameters of the product
1. KT value: 2000-20000 (thickness X density).
2. Board width: 1200mm
3. Board length: 1000mm or 1200m (adjustable according to user requirements)
4. Board thickness: 30-200mm
5. Production line speed: 1.8-18 meters per minute
6. Density: 200-40kg/m
7. Fiber diameter: ≤ 7um
8. Slag ball content: ≤ 5%

 Centrifuge
A centrifuge is a device that converts the liquid solution flowing to the roller head into fibers under the action of high-speed rotating centrifugal force and high-pressure fan. Under the action of high-pressure fan, the solution is blown to the next equipment cotton collecting machine room and simultaneously sprayed with adhesive.

Length: 2650mm, width: 1920mm, height: 1500m
2. 1 # Roller left and right positions: Located on the right side when facing the centrifuge
3. Flow point: 195mm left deviation of centerline when facing the centrifuge
4. The highest point of roller 1 #: 1350m
5. Track width: 1450mm
6. Two centrifuge blow off air ports with a diameter of 300mm
7. Motor: 1 # 2 # 3 # 4 # centrifugal roller motor 30KW walking motor 1KW
8. Power socket: 1 # 2 # 3 # 4 # Centrifugal roller motor 63A Walking motor: 16A.
9. Manufacturer of Four Roller Centrifuge Motor: Wannan Motor Co., Ltd
10. Total power (maximum); 121.1KW
11. Cooling water flow rate (maximum): 3200L/hour
12. Resin dosage (maximum): 3000L/hour
3. Spray method: central spray+auxiliary spray
14. Centrifuge capacity (rock wool board): 4-6 tons/hour
15. Speed; 6700 revolutions per minute
16. Cooling method: 1 # 2 # roller open cooling+central glue spraying
17. The wind ring is designed as a nozzle protection form

Cotton collecting machine
Under the action of high-pressure wind, the fibers are blown onto the rotating drum mesh of the cotton collector. At the same time, under the negative pressure air flow inside the mesh drum, the rock wool fibers will uniformly adsorb on the outside of the drum mesh to form a cotton felt. After rotation, the cotton felt is sent to the front section of the cotton collector. Under the action of the blowing fan, the cotton felt is blown away from the drum mesh and enters the belt conveyor.

1. Main technical indicators:
1.1. Drum diameter of 5 meters;
1.2. The maximum linear speed is 120 meters per minute;
1.3. Width: The mesh board is 2420mm long and 1423mm wide, with a total of 13 mesh boards;
1.4. Negative pressure suction draws air from one end of the hollow shaft to make the cotton collector absorb cotton more evenly. The suction angle of the mesh plate is not less than 80 degrees, the width of the raw cotton is greater than 2200mm, and the density of the cotton collector's primary felt surface does not exceed 450g/m2;
1.5. The cotton machine is equipped with an automatic slag removal system to reduce the content of slag balls in the product, which is within the national standard range and not more than 10%;
1.6. The noise of the cotton collector shall not exceed 85 decibels (note: measured 1 meter away from the cotton collector).

Pendulum conveying system
The function of the pendulum is to swing the cotton felt conveyed by the belt conveyor back and forth, evenly laying the cotton felt on the forming conveyor below, forming multiple layers, thereby changing the fiber direction, enhancing the strength of rock wool, and adjusting the density of the required product through the thickness of the layers
1. Main technical indicators:
Working width of pendulum conveyor 2500mm
The maximum speed of the pendulum conveyor is 120m/min



3-meter side blocking belt conveyor
The side conveyor is used to compress the edges of the cotton layer conveyed by the forming machine, in order to obtain a relatively neat stack of rock wool

1. Technical indicators
1.1. The maximum width of cotton felt is 1450mm
1.2. Linear speed adjustable from 1.8-18 meters per minute, frequency 9-90 hertz

Folding machine (aluminum alloy wave wheel)
The pleating machine compresses the cotton layer conveyed from the front section longitudinally through different speeds of the pressure rollers, causing the rock wool fibers to form a wavy shape. By adjusting the position deviation of the upper and lower wave wheels, the overall fibers form a three-dimensional curve. This further increases the structural strength of rock wool.
1. Technical indicators:
1.1. The pleating machine is a four stage type with a total of eight transmissions for better pleating effect, with a maximum pleating ratio of 1:4.
1.2. The maximum width of cotton felt is 1450mm
1.3. Linear speed adjustable from 1.8-18 meters per minute, frequency 9-90 hertz
1.4. The installation width of the equipment is 2768mm
1.5. The total length of the equipment is 4000mm
1.6. The elevation of the equipment working surface is 1100mm.

Automatic packaging machine
The packaging unit is the last part of the rock wool production line. The production process ends with the packaging of materials. Different packaging systems can be proposed, where the packaging is automatically wrapped in polyethylene and subjected to thermal shrinkage during unloading by the stacker crane. In the packaging process, according to the different densities, the packaging can be compressed to reduce its volume, thereby reducing transportation costs.
Technical requirements for production lines
1. Specification of laminated strip: L930-1250 * W600-630 * H50-160mm
2. Stacking speed: 12-18 meters/minute
3. Packaging size: L930-1250 * W600-1260 * H250-500mm
4. Packaging speed: 6-8 packages/minute
 

Company Profile

 

Liaoning JinRong Machinery Import and Export Co.,LTD,AnShan Ying Yat Trade Co.,Ltd, located in the northeast region of the largest steel industry city,it has the reputation of "the steel capital of the republic"--Anshan. The specific address is Qianshan West Road, Tiexi District, Anshan City, Liaoning Province. We always adhere to the customer first, with sincere service to impress customers, to "honest and trustworthy, customer first" as the principle, and in terms of products and to "quality-oriented, keep improving" as their own practice standards, and strive to provide customers with a full range of quality services at the same time, but also make the enterprise get long-term development. Machinery equipment production and processing machinery industry quality enterprises. The company mainly metallurgical equipment, with research and development, design, production, installation, commissioning, trial production, one-stop services. We mainly produce rolling equipment, continuous casting equipment and auxiliary equipment for steel mills.Wire, bar, strip, section steel and other long steel rolling production line equipment manufacturing and engineering contracting services. Full experience of steel production line general contracting service. Various mature steel rolling production lines can be customized according to user requirements, such as high-speed bar, high-speed wire, sectional material, H steel, strip steel, ordinary bar, ordinary wire, etc. It can provide process design, equipment manufacturing, equipment installation, equipment debugging, etc. of all equipment in the production line, shortening the production time for customers, improving market competitiveness faster, and creating economic benefits faster.
    According to the actual needs of users, the annual output of our production line can range from tens of thousands of tons to more than one million tons; the rolling speed can range from 5m / S (or even lower) to 105m / S; the operation control ability of the equipment can range from manual auxiliary operation to fully automatic operation; the total investment of the project can range from millions of yuan to more than 100 million yuan, fully meeting the needs of users. Industrial automation equipment. In metallurgical industry, factory power distribution, electrical automation control design, metallurgical electrical equipment including high-speed wire, bar, strip and other DC speed control equipment, continuous casting automatic control system, blast furnace and converter automatic control system, etc. The company has established many steel production lines, continuous casting and rolling high-speed bar production lines for many countries, and has rich experience in general contracting of steel production lines. Excellent after-sales service, products have been highly praised by users. The company produces and processes 2-high temper mill, 4-high reversing cold mill, 6-high reversing cold mill, 12 high mill, 3-continuous mill, 4-continuous mill, 5-continuous mill, hot rolling mill, finishing mill, straightener, pickling line, etc. Focus on the production of heavy-duty cold and hot rolling mills, hot rolling mills, wire rod mills, rebar mills, section steel mills, strip mills, H-beam mills, continuous casters, slab continuous casters, and billet continuous casters , Rectangular billet continuous casting machine, special-shaped continuous casting machine, ingot casting machine, various large riveting and welding parts, and various machining parts, various large castings, and various mechanical accessories, as well as making various furnaces for smelting. Blast furnace, converter, refining furnace, intermediate frequency furnace, electric arc furnace, submerged arc furnace, heating furnace, our equipment from smelting to continuous casting to steel rolling, continuous casting and rolling, equipped with dozens of large CNC milling and boring machines, 5m*16m, 3.2m *16m CNC gantry milling machine, four-axis vertical machining center, 6.3m vertical lathe, 3.2m gear hobbing machine and more than 250 various metal cutting machine tools, with 200t, 100t, 75t, 50t, 32t and other bridge cranes. Riveting Welding and machining have become one of the machining bases with strong comprehensive processing capabilities. The company's mechanical equipment and leading turnkey projects are more favored and praised by customers all over the world.
Address: :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province

Total Number of Staffs		585
Total Number of Managers		40
Total Number of Technical Staffs		160
Total Number of QC Staffs		15
Total Number of workers		310
Total Number of other staffs		60
Contact person	Mr. Su	Position	president
Tel	0086-412-8554538	Mobile	0086-13700125807