Hot Die Forging Press Electric Screw Cantilever Forged Blank Production Line

• Production Scope: Parts Production Line
• Condition: New
• Automation: Semi-automatic
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: J58K-2000
• After-sales Service: Engineers Available to Service Machinery Overseas
• Medium Frequency Heating Furnace: 700kw
• Electric Screw Press: J58K-2000
• Forge Rolling Machine: Zgd560
• Punch Press: Jh21-250
• Transport Package: Stardard
• Specification: 5450 X 2900 X 3400 MM
• Origin: China
• Production Capacity: 10
• Package Size: 555.00cm * 300.00cm * 350.00cm
• Package Gross Weight: 10000.000kg

Product Description

 

Product Description

 

1. Overview of Production Line
Production Line Name: Technical Proposal for 2000T Electric Spiral Cantilever Production Line
Job Description: Suitable for the production of cantilever forging blanks, including hot die forging work with heating, roll forging, bending, forging, trimming, punching, and other processes.

2. Overview of Production Capacity (Work System: 300 days, 2 shifts, 8 hours)
Single product production time: 20-30 seconds
Theoretical production per hour: 120-180 pieces
70% efficiency per hour Production: 84-126 pieces
Theoretical class output: 672-1008 pieces
Theoretical annual production: 403200 pieces to 604800 pieces
3. Main processes and equipment of the production line
3.1 Main Process and Equipment Description:
The main process equipment selection for the 2000T electric spiral cantilever production line is as follows:
1. Heating: The workpiece is heated using a medium frequency induction heating furnace with a specification of 700kw. The functions and performance requirements of the heating furnace are: automatic feeding, automatic feeding, and automatic three sorting functions,
Mold heating adopts electric heating/gas heating: It is recommended to use gas heating for mold heating to improve the preheating efficiency of the mold;
2) Roll forging: The 560 automatic roll forging machine is used for roll forging of billets. It is recommended that the roll forging machine be equipped with an automatic manipulator, which can perform four types of actions: adjustment, single action, semi-automatic, and automatic
3) Bending: Using a 250T mechanical press for bending
4) Forging: Using J58K-2000 CNC forging hammer to pre forge and final forge the product into shape;
5) Edge cutting: Using JH21-250 open press for edge cutting;
6) Punching: Use JH21-160 open press for punching;
7) The auxiliary equipment required for the production line may include:
Conveyor belt: 1 conveyor belt from roll forging machine to bending press; 1 conveyor belt from bending press to electric screw press; 1 forging hammer to cutting edge press; 1 cutting edge press to punching press; There are a total of 4 items.
1 set of graphite spraying device;
3.2 Main Equipment Composition Table

No.	Name	Specification	Working procedure	QTY
1	Intermediate frequency heating furnace	700kw	heating	1
2	Roll forging machine	560	Billet making	1
3	Open press	250T	Bending	1
4	Electric screw press	2000T	Pre forging+forming	1
5	Open press	250T	Trimming edge	1
6	Open press	160T	punching	1
7	Normalization line			1

Product Parameters

 

No.	Project	Unit	J58K-2000
1	Nominal pressure	kN	20000
2	Long term operating allowable load	kN	32000
3	Energy of the moving part	kJ	360
4	Slide stroke	mm	600
5	Number of trips	Times/minute	16
6	Mold installation height	mm	740±20
7	Thickness of working pad	mm	220
8	Workbench size (front and rear x left and right)	mm×mm	1280×1000
9	Size of the bottom plane of the slider (front and rear x left and right)	mm×mm	1280×960
10	Height above ground	mm	≤5700
11	Main motor power	n×kW	2×200
12	Average power of equipment	kW	≤220

 

Detailed Photos

 

Packaging & Shipping

 

No.	Qty	Size mm(L*W*H)	Weight kg	Remarks
1	1	7000*2000*2200	5000	Heating furnace body
2	1	5500*2000*2200	6000	Heating furnace flipper, feeding machine, conveyor, hydraulic station
3	1	6000*2000*2000	1200	Closed cooling tower
4	1	6200*3350*3260	28300	Roll forging machine host
5	1	900*880*900	120	Roll forging machine accessories
6	1	1070*680*1340	100	Roll forging machine accessories
7	2	4450*2300*3100	25000	JH21-250 punching machine
8	1	3900*2170*2660	15500	JH21-160 punching machine
9	1	7000*2800*2420	98800	2000T spiral press host
10	1	4600*2100*1760	7800	2000T spiral press accessory+inkjet device
11	1	3580*1820*2500	3400	2000T screw press accessories
12	1	4000*2090*1200	1900	2001T screw press accessories
The above dimensions and weights are for reference only. The final dimensions shall be based on the data provided before shipment

 

Company Profile

 

Liaoning JinRong Machinery Import and Export Co.,LTD,AnShan Ying Yat Trade Co.,Ltd, located in the northeast region of the largest steel industry city,it has the reputation of "the steel capital of the republic"--Anshan. The specific address is Qianshan West Road, Tiexi District, Anshan City, Liaoning Province. We always adhere to the customer first, with sincere service to impress customers, to "honest and trustworthy, customer first" as the principle, and in terms of products and to "quality-oriented, keep improving" as their own practice standards, and strive to provide customers with a full range of quality services at the same time, but also make the enterprise get long-term development. Machinery equipment production and processing machinery industry quality enterprises. The company mainly metallurgical equipment, with research and development, design, production, installation, commissioning, trial production, one-stop services. We mainly produce rolling equipment, continuous casting equipment and auxiliary equipment for steel mills.Wire, bar, strip, section steel and other long steel rolling production line equipment manufacturing and engineering contracting services. Full experience of steel production line general contracting service. Various mature steel rolling production lines can be customized according to user requirements, such as high-speed bar, high-speed wire, sectional material, H steel, strip steel, ordinary bar, ordinary wire, etc. It can provide process design, equipment manufacturing, equipment installation, equipment debugging, etc. of all equipment in the production line, shortening the production time for customers, improving market competitiveness faster, and creating economic benefits faster.
    According to the actual needs of users, the annual output of our production line can range from tens of thousands of tons to more than one million tons; the rolling speed can range from 5m / S (or even lower) to 105m / S; the operation control ability of the equipment can range from manual auxiliary operation to fully automatic operation; the total investment of the project can range from millions of yuan to more than 100 million yuan, fully meeting the needs of users. Industrial automation equipment. In metallurgical industry, factory power distribution, electrical automation control design, metallurgical electrical equipment including high-speed wire, bar, strip and other DC speed control equipment, continuous casting automatic control system, blast furnace and converter automatic control system, etc. The company has established many steel production lines, continuous casting and rolling high-speed bar production lines for many countries, and has rich experience in general contracting of steel production lines. Excellent after-sales service, products have been highly praised by users. The company produces and processes 2-high temper mill, 4-high reversing cold mill, 6-high reversing cold mill, 12 high mill, 3-continuous mill, 4-continuous mill, 5-continuous mill, hot rolling mill, finishing mill, straightener, pickling line, etc. Focus on the production of heavy-duty cold and hot rolling mills, hot rolling mills, wire rod mills, rebar mills, section steel mills, strip mills, H-beam mills, continuous casters, slab continuous casters, and billet continuous casters , Rectangular billet continuous casting machine, special-shaped continuous casting machine, ingot casting machine, various large riveting and welding parts, and various machining parts, various large castings, and various mechanical accessories, as well as making various furnaces for smelting. Blast furnace, converter, refining furnace, intermediate frequency furnace, electric arc furnace, submerged arc furnace, heating furnace, our equipment from smelting to continuous casting to steel rolling, continuous casting and rolling, equipped with dozens of large CNC milling and boring machines, 5m*16m, 3.2m *16m CNC gantry milling machine, four-axis vertical machining center, 6.3m vertical lathe, 3.2m gear hobbing machine and more than 250 various metal cutting machine tools, with 200t, 100t, 75t, 50t, 32t and other bridge cranes. Riveting Welding and machining have become one of the machining bases with strong comprehensive processing capabilities. The company's mechanical equipment and leading turnkey projects are more favored and praised by customers all over the world.
Address: :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province

Total Number of Staffs		585
Total Number of Managers		40
Total Number of Technical Staffs		160
Total Number of QC Staffs		15
Total Number of workers		310
Total Number of other staffs		60
Contact person	Mr. Su	Position	president
Tel	0086-412-8554538	Mobile	0086-13700125807